Custom Built Solutions

Engineered for You. Built for Compliance.

Tailored process solutions for critical liquid handling, cleaning, and decontamination.

At Nilsan Nishotech, we specialize in designing custom-engineered process systems that solve complex challenges in pharmaceutical, biopharmaceutical, and personal care manufacturing. From batch mixing to effluent treatment, every system is tailored to your operational needs, automation level, and validation requirements.At Nilsan Nishotech, we specialize in designing custom-engineered process systems that solve complex challenges in pharmaceutical, biopharmaceutical, and personal care manufacturing. From batch mixing to effluent treatment, every system is tailored to your operational needs, automation level, and validation requirements.

Our solutions are built with a focus on:

  • Capital & Operational Efficiency (Capex + Opex)
  • Regulatory Compliance (cGMP, 21 CFR Part 11, WHO, GAMP 5)
  • Space Optimization & Skid-Mounted Design
  • Automation, Traceability & Safety Integration

Featured Custom Solutions

Process Mixing Vessels Ozonation Systems Chlorination Systems CIP Systems (Clean-in-Place) Effluent Decontamination Systems

1. Process Mixing Vessels

  • Built with SS 316L and surface finish of ≤ 0.38 Ra
  • Configurable with agitators, load cells, pressure/temp sensors
  • Ready for CIP/SIP integration and control automation
  • Used for formulation, solution prep, intermediate storage

Use Case: Ideal for aseptic mixing in pharma & cosmetics plants

2. Ozonation Systems

  • Ensures microbiological purity by eliminating bacteria, viruses & spores
  • Reduces Total Organic Carbon (TOC) through high oxidation
  • Automated ozone dosing based on water quality
  • Inline sensors monitor residual ozone to prevent overexposure

Use Case: Water ring sanitization in WFI systems or clean-in-place loops.

3. Chlorination Systems

  • Disinfection of process water via chlorine dosing
  • Monitors residual chlorine & pH with feedback control
  • Validated for regulatory compliance with real-time tracking
  • Compact & easy to retrofit in existing pipelines

Use Case: Pretreatment disinfection and microbial control.

4. CIP Systems (Clean-in-Place)

  • Designed for pharma & cosmetics processing lines
  • Eliminates manual dismantling; ensures uniform, traceable cleaning
  • Reduces chemical, water, and energy usage
  • Fully automated cycles with recipe-based configuration

Use Case: Tanks, reactors, transfer lines, filters.

5. Effluent Decontamination Systems (EDS)

  • Treats biohazardous waste streams from BSL-1 to BSL-4 labs & plants
  • Thermal or chemical decontamination in a compact, leak-proof design
  • PLC-controlled with comprehensive documentation (DQ, IQ, OQ)
  • Factory tested and plug-and-play ready

Use Case: Hospitals, R&D centers, biopharma production facilities.

Why Choose Nilsan for Custom Systems?

  • Decades of field experience across regulated industries
  • Integrated mechanical + electrical + automation design
  • Siemens & Rockwell-ready PLC/SCADA solutions
  • Compact, retrofit-friendly, validated designs
  • AMC & after-sales support for lifecycle reliability

Have a process challenge that doesn’t fit a standard solution?

Let our team co-create a system that's built just for you. We give solutions that work, grow, and last.

Request a Consultation

Email Us

info@nilsan-nishotech.com